Automation of production is usually considered as the use of equipment to automate systems or production processes for Increasing efficiency and reducing the need for manual injection. Automation can help speed up production and significantly reduce costs as processes reduce the amount of manual labor. employees, which will allow them to concentrate their experience on strategic monitoring of drug functions.

Automation of production involves the use of machines to perform tasks normally performed by humans. It began to be associated with electromechanical systems, which were programmed to perform various tasks and processes. Industrial automation of production may not always be a solution for manufacturers, but most companies can benefit from it. Use one of several different types of automation, which we explain in more detail below.

There are three different types of industrial automation systems: Guided automation, also known as «Bright automation», Fixing automation refers to the system that has the fixing task, and it is not easy to change from one style of product to another. It is characterized by high rates of production and high barriers to entry. Programming is contained in machines in the form of gears, wires and other equipment. Stationary automation production Belgium Suitable for products produced in large volumes — beautiful Examples could be transportation processing lines, such as those in the automotive industry, automatic storage machines, and special chemical processes. Changes may be observed, but this will require stopping the line, and technicians must manually change tools.

Programmed automation of production: Programmed automation of production is used by manufacturers to produce batch products. These parties can vary from several dozen products to several thousands. Each time the production equipment must be reprogrammed and changed to take into account the new specifications of the product; It takes a certain period of time. Programmed automation usually has lower performance indicators than fixed automation, but this is simply because the equipment Designed to facilitate product changes. The cost of long-term simplicity led to the expansion of programmed automation, known as flexible automation.

The key drawback of programmed automation of production is the time of simple operation, which arises when the equipment Is replaced by new products. Button automation — this extension, designed to solve this problem. It does this by performing the switching automatically. The drawback is that it may limit equipment for launching parts that have similar tools or require additional devices, to enable switching. This means that the variety of products is significantly reduced thanks to flexible automation, to provide faster automatic switching. Because programs must be changed, flexible automation often connects to the network. This adds value because it means producers can manage production remotely. Button automation also means that products are no longer manufactured in batches, as a mixture of products can be manufactured. oddly enough.

Examples of automation used in production In this section we will consider various examples of automated production. Processes that will help you and your business determine which type of automation may be useful for your production.

Examples of fixed automation Fixed automation is best suited for rapid production of a unique product. style.

Here are some examples: Automated storage machines Chemical production processes Transport-carrying conveyors System of transmission line of mechanical processing Automatization of processes of painting and application of coatings System of web-processing and Conversion Examples of Programmed Automation Programmed automation is best suited for manufacturers who manufacture Party various products. Examples: Processes with numerical program control (NC). 

Programmable Logic Controllers (PLC) Industrial Robots Manufacture of Frozen Products Examples of Flexible Automation Button Automation is best suited for rapid production of various identical products and automatic execution of changes. The best example of flexible automation is a robot arm, which can be programmed to perform various tasks, such as inserting Screws, drill holes, polish, weld, insert adhesives and spray paint.

Industrial automation in Belgium

Manufacturers use industrial robots to perform tasks such as: double welding spot welding transportation Materials Inspection of the machine Painting piece Mechanical cutting, polishing, removal of stains and polishing Gluing, hermetization Automation of production and filling of materials can also be used to control the entire production process. When automation is used to improve data collection and analytics in real-time while monitoring production, Minor or serious problems can be detected at an early stage and the efficiency of the process can be increased.

What are the advantages of automating production and monitoring automated programs for monitoring production? The production provides solutions for companies seeking to expand and improve their conveyor lines. It provides the following capabilities: Connection – Connect the shop to the enterprise to create a closed system that measures performance. and other equipment in real time mode. This connected closed system provides precise visibility into production. By unlocking and automating your monitoring production, you’ll get powerful analytics that provide proactive insight the situation as a whole.

Automation – Automate data collection to increase the efficiency of information and gain insight into the quality of production. Armed with this information, your operators, managers and leaders can develop tactical and strategic plans for Improvement of processes and achievement of operational perfection.

Tracking – Companies can track data to get instant feedback with clear visualization of their production. Indicators in real time mode. Visualization can take the form of interactive information panels for direct interface to the operator, reliable reports, customized For each user, or for autonomous or semi-autonomous actions to control quality and productivity.

Analyze – Analyze operations to identify bottlenecks and identify problem areas for continuous improvement in production. This analysis can increase the overall efficiency of equipment, improve planning and inventory practice, and reduce downtime. and increase the productivity of one worker.